7BBL Custom 2/3/4 Vessels Insulated Industrial Beer Brewing Equipment for Microbrewery
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7BBL Custom 2/3/4 Vessels Insulated Industrial Beer Brewing Equipment for Microbrewery

7BBL Custom 2/3/4 Vessels Insulated Industrial Beer Brewing Equipment is popular for small brewery and middle brewery.Mashing or steeping, which is the first step of brewing process, occurs in this vessel.By soaking the milled grains in heated water, sugar extraction (along with color and flavor extraction) as the main purpose of this activity is processed when enzymes (from the malt) break down the starch into maltose to produce wort. The key mechanical device of this process is agitator. We build mash tun with both mashing styles of infusion and decoction.

Material:
Insulation:
Control system:
Electric component:
Heating method:
Quantity:
  • DGET-7BBL
  • DGET
  • 8438400000


7BBL Custom 2/3/4 Vessels Insulated Industrial Beer Brewing Equipment  is a normal configuration that most small brewery will choose.Steam heated or gas heated or electric heated;2 vessels or 3 vessels or 4 vessels;And most customer also will choose a hot water tank to improve mashing efficiency.And the whole progress will be controlled by a control panel.


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Construction 1.2-vessels brewhouse:mash/lauter tank and boiling/whirlpool tank

2.3-vessels brewhouse:mash/lauter tank,boiling tank and whirlpool tank

mash/boiling tank,lauter tank and whirlpool tank

3.4-vessels brewhouse:mash tank,lauter tank,boiling tank and whirlpool tank

Hot water tank and cold water tank is for optional

Heating method 

1.Electric heating

2.Direct fire heating

3.Steam heating

Steam boiler (If choose steam heating)

Electric boiler

Gas boiler

Diesel boiler

Specifications  

Inner:SS304.TH=3.0mm      Outer:SS304.TH=2.0mm

Double-layer wall structure with the insulation of 100mm Polyurethane

Steam jacket or heating element

100% TIG welding with pure argon gas shield

Interior Finish: Overall polishing to 0.4~0.6 μm without dead corner

Heavy duty false bottom with 0.7mm gap of the sieve

Fully insulated vessel

SS CIP High-flow rotary spray ball with 360 degree of coverage

Sparge arm assembly

Top manway

Side manway for spent grain out

Sight glass light

Grist hydrator

Raker with VFD motor in Lauter tank

Agitator with VFD motor in boiling tank


Details pictures

500L stainless steel electric heating 2 vessels beer brewhouse


500L stainless steel electric heating 2 vessels beer brewhouse


500L stainless steel electric heating 2 vessels beer brewhouse

 

  • Sieve plate: The sieve plate is 20 mm above the bottom of tank. Regardless of any type of sieve plate, the opening ratio is generally 10% to 12%, and the opening width is 0.5 mm to 0.7 mm.

  • Raker: Raker plays an important role in speeding up the filtration speed of wort and improving the quality of wort. In most cases, the first wort is filtered and the spent grain are squeezed together. At this point, the filtration speed is slower. Then rotate the filler to loosen the spent grains and increase the filtration speed.

  • Agitator:The requirement of the agitator is:let solid particles can be suspended and evenly distributed in the liquid to avoid local overheating, causing anxious burnt and affecting the taste of the wort and the beer. The agitator adopts frequency conversion adjustment, and the speed can be flexibly adjusted according to the requirements of the mashing process

  • Sight glass:You can check if the wort is clean through the sight glass.



Technical parameter of fermentation tank
100% food-grade 304 and 316 stainless steel
All fermenters are rated to 0.15MPa (1.5 bar) operating pressure
Two-zone glycol jacketing,and 60-degree conical cone
Top-mount manway (Meanwhile optional side-mount configurations available)
Complete thermal insulation of side walls and cones
All insulation is fire retardant fiber cloth (not foam)
All welds are blended and finished to a sanitary food-grade finish
Every fermenter is equipped with:

racking arm

pressure relief valve

blow-off/ clean-in-place (CIP) tube

CIP spray ball

sample valve

butterfly valves

TC clamps, gaskets and clamps

90-degree elbows

optional rupture disc assemblies available

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Features of fermentation tank

Certificated sanitary food grade SS304
– High quality valves & components
– Dual cooling areas which is easy to operate and good for saving energy
– Our fermenter is easy to maintain, operate.
– Saving time and labor
– All fermentation tanks should pass the tank leakage test before leaving our factory
– Carbonation stone port is assembled on fermentation tank for special use
– With dry hopping at the top of fermenter
– Fine welding seams treatment- More economical and competitive
– Completely customizable as requested
– CE, ISO, TUV approval for our fermentation tank
– With tubular level meter for special use
– Novel structure and attractive appearance
– More humanized design

 



The cooling system contains Glycol tank,Refrigeration unit and circulate pump.Of course some customer will need to add a cold water tank




Glycol tank

1.Material: Inner(SUS304),thickness:3.0mm;Outer:2.0mm(Stainless steel);

2.Insulation: Polyurethane-thickness 100mm.

3.Temperature mode: PT100 temperature probe,temperature transmitting, temperature control panel display

4.Feed method: The glycol water inject into tank from the top manhole.

5.Discharge mode: Glycol water discharge from the bottom of glycol tank,then inject into fermentation tank from the bottom of it.After finished cooling,the glycol water flow back to the glycol tank for circulation.

6.The refrigerating unit cools glycol water that had went through fermentation tank.







Refrigeration unit


Medium:Freon R-404A

Working voltage:230V /380v/440v

1.The condensing unit is installed without restriction by field ,small occupation area.

2.Integrated installation, handsome shape ,perfect.

3.Fan installed up ward, without air recirculation ,heat exchange ratio accelerating.

4.Double row condenser foil for air heat exchange conservation

5.Perfect internal structure, maintenance rate reduced.

6.Axial fan motor for low noise, low power, strong wind force.

7.Original host, large cooling capacity.

8.Tight structure ,convenient for package and transportation






Circulate pump

1. Flow:3 m3/h, Lift:25m, Power:0.75KW;

2. Maximum Medium Temperature:-15~+80 Centigrade

3. Maximum working pressure: 8bar

4. Protection level:IPX4

5. Insulation grade:F

6. Maximum ambient temperature:+40 Centigrade

7. Copper winding motor

Semi-open stainless steel centrifugal pump flow components are made of stainless steel sheet stamping. They have strong corrosion resistance, beautiful appearance, lightweight structure and durability. They are suitable for circulating cleaning systems of various production lines and conveying media containing impurities. The full lift of the pump is not enough.


Cooling


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The CIP system contains washing pump,alkiha tank,sterilization tank and a separate control box


Washing pump   

SS anticorrosion pump, Power:0.75KW lift:18m Rev:2880r/min

Alkali tank

 

Inner surface treatment:  welds grinded to Ra 0.6µm.

Material all adopt the international standard of 304 stainless steel, all welding are argon protection single-sided, double-sided forming.

 

Sterilization tank

 

Stainless steel304, thickness: 2mm

Inner surface treatment:  welds grinded to Ra 0.6µm.

Material all adopt the international standard of 304 stainless steel, all welding are argon protection single-sided, double-sided forming.

 

Control box

Cabinet Material: Anti-power Plastic painting

Assembling Style: Wall mounted Type

Electrical Components: World wide brand CE

certificated

CIP pump on/off

Heating elecment on/off

Temperature controller for special request

Auto on/off Timer for heating for special request

VFD control for CIP pump for special request


CIP



The control system controls the whole brewing process,including milling,mashing,fermenting,cooling and so on.All of the component of control panel is famous brand,such as Siemens,Omron,Schenider.


control1 (2)


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CONTACT US

Add: Jinan City, Shandong, China
E-mail: sales@degonget.com
TEL: +8653158780867
WhatsApp: +8618615185568
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