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DGET-200 gallon
DGET
8438400000
200 Gallon Copper Column Batch Still System Distillation Machine for Distilling
To get high ABV alcohol, we have to actually physically separate alcohol from water using evaporation and condensation—aka distilling. ... Ethanol evaporates before water, traveling into a cooling tube and back into another vessel to condense.
This single unit consists of a pot that is a combination of red copper ,glass and copper column,dephlegmator and condenser,electrical as its primary heat source (steam heating option is available as well).
Our distiller is a single unit, engineered to meet and exceed the needs of start-up distilleries or be used as an advanced test still for established distilleries for whiskey, gin, fruit brandy, rum,wine spirit and there is a possibility to produce vodka with additional vodka column.
We can also supply mash tun,fermenter,spirit storage tank, wine tanks.
Capacity | 200 Gallon |
Structure | Includes: Red copper Kettle, glass Manway,top with agitator red copper still head(goose neck) 1 x 8plate red copper rectification column Column by pass valves 1 x red copper dephlegmator 1 x red copper gin basket 1 x red copper condenser Parrot Outlet CIP pump and CIP pipe Spirit storage tank for head, heart and tail |
Heating Method | steam heating/60kw electrical heating |
Cooling | For dephlegmator: needs cooling water about 400L/hour, For condenser: needs cooling water about 3600L/hour. |
Option | stainless steel 304 kettle or copper kettle stainless steel 304 column or copper column |
Usage | Dedicated Stripping Still, Whiskey, Brandy, Gin, Vodka, Rum |
Typical Distillation Times | 1 hour heat up 2~2.5hours stripping run 4~5hours distillation |
Distiller pot: Inner full copper pot, outer steam jacket with warm insulation layer, outer layer with fish scale polish, full glass manhole to see, top with agitator stirring.
Column plates: full CU122 copper bubble plates, side with pass valve to operate, CIP ball insert to each plate to clean, back with cip pipe and valve to operate.
Bottom collect tanks: water tank to collect condenser water to cycle used with CIP clean, alcohol tanks direct to collect from parrot, bottom connect one water pump.
Bubble caps :It consist of bubble cap,down comers,bubble plate,red copper screw and bubble tee(we have stainless steel 304 and red copperoption)
Control Panel:Material of control box is stainless steel 304 or plastic option;
Suitable Voltage:208/220/240V single phase 60Hz,Which can adjust the heating temperature by module.
Parrot spout with high sanitary glass cover, top is copper lid, direct to open, bottom with valve.
The basic steps to distillation are:
Add heat to a liquid mixture with two or more main substances; for example, a water and ethanol mixture.
As the liquid heats, components with the lower boiling points will begin to vaporize and rise through the column. In the water/ethanol example, ethanol will boil off first (BP 78° C, compared to water (BP 100° C). However, the vapor rising will still contain some molecules of the other substances. Vapor gets purer the higher it rises in the column, as heavier molecules “fall off” and turn back to liquid.
As vapor rises in the distillation column, heavier molecules will condense back into liquid and “rain” back down. At any given point in a fractionating column, vapor will be rising, liquid will be falling, and molecules will be mixing. Columns naturally have certain “stages”; a stage is an area in the column with a similar amount of molecules of each type of substance (i.e. a general certain percentage of water and ethanol). Columns are designed to be tall enough to achieve a certain percentage separation, by finding the minimum number of required stages.
Vapor reaching the top of the column (distillate) is collected into an industrial condenser (a big chiller), which cools the vapor back into a liquid, and piped to tank or storage.
Substances remaining in the column continue the process of distillation, until the desired purity is reached. Some columns are a continuous process (most common), where new base solution is added continually. Others are batch systems, where the base is removed when a desired separation is achieved. In many systems, solution is recirculated several times to make sure substances are properly separated.
200 Gallon Copper Column Batch Still System Distillation Machine for Distilling
To get high ABV alcohol, we have to actually physically separate alcohol from water using evaporation and condensation—aka distilling. ... Ethanol evaporates before water, traveling into a cooling tube and back into another vessel to condense.
This single unit consists of a pot that is a combination of red copper ,glass and copper column,dephlegmator and condenser,electrical as its primary heat source (steam heating option is available as well).
Our distiller is a single unit, engineered to meet and exceed the needs of start-up distilleries or be used as an advanced test still for established distilleries for whiskey, gin, fruit brandy, rum,wine spirit and there is a possibility to produce vodka with additional vodka column.
We can also supply mash tun,fermenter,spirit storage tank, wine tanks.
Capacity | 200 Gallon |
Structure | Includes: Red copper Kettle, glass Manway,top with agitator red copper still head(goose neck) 1 x 8plate red copper rectification column Column by pass valves 1 x red copper dephlegmator 1 x red copper gin basket 1 x red copper condenser Parrot Outlet CIP pump and CIP pipe Spirit storage tank for head, heart and tail |
Heating Method | steam heating/60kw electrical heating |
Cooling | For dephlegmator: needs cooling water about 400L/hour, For condenser: needs cooling water about 3600L/hour. |
Option | stainless steel 304 kettle or copper kettle stainless steel 304 column or copper column |
Usage | Dedicated Stripping Still, Whiskey, Brandy, Gin, Vodka, Rum |
Typical Distillation Times | 1 hour heat up 2~2.5hours stripping run 4~5hours distillation |
Distiller pot: Inner full copper pot, outer steam jacket with warm insulation layer, outer layer with fish scale polish, full glass manhole to see, top with agitator stirring.
Column plates: full CU122 copper bubble plates, side with pass valve to operate, CIP ball insert to each plate to clean, back with cip pipe and valve to operate.
Bottom collect tanks: water tank to collect condenser water to cycle used with CIP clean, alcohol tanks direct to collect from parrot, bottom connect one water pump.
Bubble caps :It consist of bubble cap,down comers,bubble plate,red copper screw and bubble tee(we have stainless steel 304 and red copperoption)
Control Panel:Material of control box is stainless steel 304 or plastic option;
Suitable Voltage:208/220/240V single phase 60Hz,Which can adjust the heating temperature by module.
Parrot spout with high sanitary glass cover, top is copper lid, direct to open, bottom with valve.
The basic steps to distillation are:
Add heat to a liquid mixture with two or more main substances; for example, a water and ethanol mixture.
As the liquid heats, components with the lower boiling points will begin to vaporize and rise through the column. In the water/ethanol example, ethanol will boil off first (BP 78° C, compared to water (BP 100° C). However, the vapor rising will still contain some molecules of the other substances. Vapor gets purer the higher it rises in the column, as heavier molecules “fall off” and turn back to liquid.
As vapor rises in the distillation column, heavier molecules will condense back into liquid and “rain” back down. At any given point in a fractionating column, vapor will be rising, liquid will be falling, and molecules will be mixing. Columns naturally have certain “stages”; a stage is an area in the column with a similar amount of molecules of each type of substance (i.e. a general certain percentage of water and ethanol). Columns are designed to be tall enough to achieve a certain percentage separation, by finding the minimum number of required stages.
Vapor reaching the top of the column (distillate) is collected into an industrial condenser (a big chiller), which cools the vapor back into a liquid, and piped to tank or storage.
Substances remaining in the column continue the process of distillation, until the desired purity is reached. Some columns are a continuous process (most common), where new base solution is added continually. Others are batch systems, where the base is removed when a desired separation is achieved. In many systems, solution is recirculated several times to make sure substances are properly separated.
