200 Gallon Copper Column Batch Still System Distillation Machine for Distilling
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200 Gallon Copper Column Batch Still System Distillation Machine for Distilling

Our distiller is a single unit, engineered to meet and exceed the needs of start-up distilleries or be used as an advanced test still for established distilleries for whiskey, gin, fruit brandy, rum,wine spirit and there is a possibility to produce vodka with additional vodka column.
We can also supply mash tun,fermenter,spirit storage tank, wine tanks.

Material:
Thickness of material (mm):
output:
Heating method:
Manhole:
Quantity:
  • DGET-200 gallon
  • DGET
  • 8438400000


                       200 Gallon Copper Column  Batch Still System Distillation Machine for Distilling   

 

To get high ABV alcohol, we have to actually physically separate alcohol from water using evaporation and condensation—aka distilling. ... Ethanol evaporates before water, traveling into a cooling tube and back into another vessel to condense.

 

This single unit consists of a pot that is a combination of red copper ,glass and copper column,dephlegmator and condenser,electrical as its primary heat source (steam heating option is available as well).


Our distiller is a single unit, engineered to meet and exceed the needs of start-up distilleries or be used as an advanced test still for established distilleries for whiskey, gin, fruit brandy, rum,wine spirit and there is a possibility to produce vodka with additional vodka column.

We can also supply mash tun,fermenter,spirit storage tank, wine tanks.


 Capacity

200 Gallon

Structure

Includes:

Red copper Kettle, glass Manway,top with agitator

red copper still head(goose neck)

1 x 8plate red copper rectification column

Column by pass valves

1 x red copper dephlegmator

1 x red copper gin basket

1 x red copper condenser

Parrot Outlet

CIP pump and CIP pipe

Spirit storage tank for head, heart and tail

Heating Method

steam heating/60kw electrical heating

Cooling 

For dephlegmator: needs cooling water about 400L/hour,

For condenser: needs cooling water about 3600L/hour.

Option

stainless steel 304 kettle or copper kettle

stainless steel 304 column or copper column

Usage

Dedicated Stripping Still, Whiskey, Brandy, Gin, Vodka, Rum

Typical Distillation Times

1 hour heat up

2~2.5hours stripping run

4~5hours distillation 


Distiller pot: Inner full copper pot, outer steam jacket with warm insulation layer, outer layer with fish scale polish, full glass manhole to see, top with agitator stirring.

Column plates: full CU122 copper bubble plates, side with pass valve to operate, CIP ball insert to each plate to clean, back with cip pipe and valve to operate.

Bottom collect tanks: water tank to collect condenser water to cycle used with CIP clean, alcohol tanks direct to collect from parrot, bottom connect one water pump.

8

 Bubble caps :It consist of bubble cap,down comers,bubble plate,red copper screw and bubble tee(we have stainless steel 304 and red copperoption)

bubble caps副本


Control Panel:Material of control box is stainless steel 304 or plastic option;

Suitable Voltage:208/220/240V single phase 60Hz,Which can adjust the heating temperature by module.

Parrot spout with high sanitary glass cover, top is copper lid, direct to open, bottom with valve.

5副本


The basic steps to distillation are:

Add heat to a liquid mixture with two or more main substances; for example, a water and ethanol mixture.


As the liquid heats, components with the lower boiling points will begin to vaporize and rise through the column. In the water/ethanol example, ethanol will boil off first (BP 78° C, compared to water (BP 100° C). However, the vapor rising will still contain some molecules of the other substances. Vapor gets purer the higher it rises in the column, as heavier molecules “fall off” and turn back to liquid.


As vapor rises in the distillation column, heavier molecules will condense back into liquid and “rain” back down. At any given point in a fractionating column, vapor will be rising, liquid will be falling, and molecules will be mixing. Columns naturally have certain “stages”; a stage is an area in the column with a similar amount of molecules of each type of substance (i.e. a general certain percentage of water and ethanol). Columns are designed to be tall enough to achieve a certain percentage separation, by finding the minimum number of required stages.


Vapor reaching the top of the column (distillate) is collected into an industrial condenser (a big chiller), which cools the vapor back into a liquid, and piped to tank or storage.


Substances remaining in the column continue the process of distillation, until the desired purity is reached. Some columns are a continuous process (most common), where new base solution is added continually. Others are batch systems, where the base is removed when a desired separation is achieved. In many systems, solution is recirculated several times to make sure substances are properly separated.

 


Auril




Pre-Sales Service

1. Free of making offers, craft and technical guidance.
2. We can provide company's qualification certification and the drawings.

3. We can also make customized products according to customer's needs.








Advantage:

1.Different specifications meet different need of

customers,for example,several types of heating devices for your choice: dimple jacket / inner pipe heating machine(optional)

2.Advanced technology can saving energy and running cost,for example,our control panel is PLC.

3.High performance and stability with low maintenance cost

4.Custom built, meet your needs exactly,that is to say,you just need to tell us your brewery's real condition,then our team will design suitable tanks suitable to your brewery.



After-Sales Service

1. We provide long-term after-sale service.
2. Owing to the quotation of our equipment is FOB price which excluded charges of door-to-door service. Thus, if necessary, we can appoint our technician to debug the machine with air ticket, visa, accommodation and labor cost provided by your party. Or you can send your technician to our company to learn techniques.

3. Meanwhile, you can call or e-mail to consult any relevant questions since we have a special line of after-sale service. Or you can communicate online and solve the problems.



Guarantees:

1.All the materials touching with beer directly are all top quality food grade stainless steel

2.We use the first class valves and manhole for our equipments

3.All the materials I use is nonmagnetic.

4.The thickness of the material exact fit in with what shown in our quotation sheet

5.Most importantly,Our staff is always available for your needs and questions.










The normal package is wooden box. If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

 1.Plastic film, bubble film 
2. Fumigation-free wooden case for LCL 
3. Plastic film&bubble film wrapped, iron frame if needed, fixing for FCL 
4. Up to export standard, safety transportation



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FAQ


1.Electric power:It can be customized according to customer’s local condition.Such as 220V,230V,380V,430V; 50HZ or 60HZ;3 phases or single phase.

 

2.Price:Every customer has different requirement,so we need to confirm your requirement first,then give you price.Such as some customer require steam heating,some customer require electric heating;Some customer require 2 vessels brewhouse and some customer require 3 vessels brewhouse;Some customer require top manhole for fermentation tank and some customer require side manhole.So even both 1000L equipment,there price are different.So we need to confirm your detailed requirement first.

 

3.How to see if your company is trust?

We have sold many equipment to EURO.We can give you our customers contact information,you can listen to their advice or visit their brewery.

 

4.How should we do if we dont know how to brew beer and install equipment?

We will dispatch engineer to install equipment and teach you how to brew beer freely.


DEGONG Equipment Technology Co.,Ltd Jinan is a professional beer brewing equipment manufacturer,which set designing,production,installation,brewing,after service in one.We have our own factory and all of our products with strict quality control before out of the factory.

Credibility and high quality are the life of our company!


If you have interest,please get in touch with me freely.

Auril


CONTACT US

Add: Jinan City, Shandong, China
E-mail: sales@degonget.com
TEL: +8653158780867
WhatsApp: +8618615185568
Copyright   2018  DEGONG Equipment Technology Co., Ltd.