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This machine is comprised of rinsing, filling and capping system.
Rinsing Parts: grip the bottle neck, rotate filling plate, inverse bottle; internal rinsing and external spraying make bottles be cleaned completely.
Filling Parts: gravity filling with holding bottle neck; the special back flow type of the filling valve can avoid leakageafter filling and also control liquid level accurately.
Capping Parts: magnetic torque bottle holding type can minimize the cap damage rate and make the capping performance the best.
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DGET- type beer bottle rinser-filler-capper 3-1 unit machine is designed combined with the actual situation in our country after the introduction and absorption. It adopts the bottle filling and capping technique of Germany technology. It has been specially used to microbrewery.
Rinser-filler-capper 3-1 unit machine
It adopts isobaric filling principle and filling valve adopts high precision mechanical valve. It has advantages of fast filling speed, high precision in liquid level. Adopt Siemens automatic controlling system, realizing trinity of the machines, and control the washing, filling and capping process and realize that it only starts to filling when there is a bottle, otherwise it will stop filling and no broken bottles. The filling process is cleaner and pure due to it’s twice vacuumization of bottles, and more stable because of isobaric filling operation. Using vacuum pump and CO2 preparing pressure to realize a second vacuum ensure no air and bacteria in the bottle, guarantee the filling quality and warranty quality time. Filling cylinder braces use worm-gear box going up and down to satisfy bottles of different height. Float switches in the filling cylinder ensure a smooth liquid inlet. Therefore, this machine is the best ideal choice for beer or beverage factories.
| Rinser-filler-capper 3-1 unit machine technical parameters: |
Model | Type 14-12-5 | Type 18-18-6 | Type 24-24-8 | Type 32-32-10 | Type 40-40-10 | Type 50-50-12 | Type 60-60-15 |
Washing heads | 14 | 18 | 24 | 32 | 40 | 50 | 60 |
Filling heads | 12 | 18 | 24 | 32 | 40 | 50 | 60 |
Capping heads | 5 | 6 | 8 | 10 | 10 | 12 | 15 |
Capacity (B/H) | 2000 | 3500 | 5000 | 8000 | 12000 | 16000 | 20000 |
Power (kw) | 2.2 | 3.5 | 4.5 | 6 | 7.5 | 9.5 | 11.2 |
Dimensions (mm) | 2300*1600*2500 | 2600*1920*2550 | 3100*2300*2800 | 3850*2500*2900 | 4600*2800*2900 | 5450*3300*2900 | 6500*4500*2900 |
Weight (KG) | 2800 | 3500 | 4500 | 5600 | 8500 | 9800 | 12800 |
Washing
1)Into bottle way is air conveyor direct connection with Bottle dial
2)All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean
3)304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
4)304/316 stainless steel washing pump make the machine more durable
Filling
1)304/316 Stainless steel high precision filling nozzle
2) Filling volume adjustable in fine rank, same liquid level after filling
3)All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4) 304/316 stainless steel filling pump
5)Efficient spray nozzle rinse thoroughly and save water for flushing
Capping
1) Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2)All 304/316 stainless steel construction
3)No bottle no capping
4)Automatic stop when lack of bottle
5)Capping effect is stable and reliable ,Defective rate ≤0.2%
The rinsing part rinsing bottle inside with sterile water before going into the filling part
The filling part with twice vacuumizing and CO2 inject before filling.
Before capping, we used high pressure water arouser to push air (O2) out of bottle .to keep beer in good quality.
Brief technical parameters
1. Rated capacity:2000-3000 bottles per hour
2. Filling material:Beer
3. Filling process:Vacuuming & CO2 Injecting, temperature 0-4 degree
4. Filling container:Glass bottle, 355ml, 1 liter
5. Cap: Crown cap
| Filling Machine Benefits |
1)The machine is mainly used for glass bottle beer filling line.
2)Washing Filling and capping are available in one machine
3)The contact time between raw materials and the outside world has been reduced to improve the health conditions, production capacity and economic benefit
4)The structure of conveying is hanging type and clamping the bottleneck to easily change bottle type
5)Using the advanced PLC(Programmable Logic Controller) technology
6)The major electrical apparatus are all products of well-known brands, such as SIEMENS, Schneider and OMRON
7)Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage
8)Optimum uptime: 30 % reduction in changeover and maintenance downtime
9)Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
10)Hygiene improvement through volume control and contactless filling
11)Automatic dump bottles: Safer, easier cleaning procedures
12)Automatic bottle changeover improves uptime
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| Packaging & Delivery |
Packaging Details: standard wooden package
Package Type : As usual, we adopt wooden case as package type. It's suitable for long-distance transport. According to customers' special demand, we could adopt sheet iron case and so on.
Ready for shipment
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If you are interested in our equipment, need a quotation or you simply want to discuss your project with us, get in touch and we will be happy to assist you.
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