Overall Solution for High Performance Distillation Equipment

Technical principle

Distillation is a physical process that relies on the difference in boiling points of different substances for separation. It heats the mixed liquid to evaporate some components, and then condenses and recovers them, thereby achieving purification or graded separation of components.

The core structure includes:

Heating system: electric heating or steam heating device, used to control the heating process of the raw liquid;

Tower structure: including tower plates, packing towers, and reflux systems to achieve separation of components with different boiling points;

Condensation and reflux device: used for steam cooling and reflux regulation to improve separation purity;

Control system: PLC automatic control, precise adjustment of parameters such as temperature, reflux ratio, and liquid flow rate;

Material contact parts: Food-grade stainless steel (304/316L), red copper or titanium are used to ensure product safety and corrosion resistance.

Workflow:

Feed → Heating and evaporation → Tower separation → Top condensation → Reflux part return → Remaining condensate as product output

By adjusting the reflux ratio and tower temperature difference, single-component or multi-component fine separation can be achieved, which is suitable for a variety of complex mixed materials.

Core advantages

1. Precise separation and high product purity

The tower structure has been optimized through CFD simulation. Combined with high-efficiency fillers and precision-controlled reflux systems, the product purity can reach 95%~99%, which is suitable for spirits, spice oils, pharmaceutical solvents, etc. with extremely high quality requirements.

2. High degree of automation and convenient operation

The entire series of equipment is equipped with a PLC intelligent control system as standard, which can integrate functions such as liquid level monitoring, temperature and pressure feedback, automatic heating adjustment, and abnormal alarm, significantly reducing the reliance on operator skills.

3. Energy-saving and environmentally friendly design to reduce operating costs

The multi-stage heat recovery system is adopted to reduce the heat consumption required per unit output; the condensation system and the tower have high heat exchange efficiency, realizing the cascade utilization of energy, and the energy saving efficiency is increased by more than 30%.

4. Modular configuration, flexible matching needs

The equipment can be customized on a large scale from 100L small test type to 5000L industrial type, and can be flexibly matched with condensation methods (shell and tube type, plate type), reflux adjustment mode, heating energy type, etc. according to customer needs.

Application areas

Our distillation equipment is widely used in the following industries and product lines:

Wine distillation

Applicable to:

Whiskey, brandy, tequila, vodka and other spirits;

Chinese liquor, secondary purification of wine;

Handmade winery, small winery, laboratory trial production line.

Advantages:

Retains aroma components;

Controllable purity;

Customizable copper tower to improve the flavor of the wine.

The global manufacturing supply chain is being reshaped, and Chinese manufacturing, which emphasizes both technology and cost advantages, is becoming the preferred choice of more and more overseas customers. In the field of distillation equipment, we are rapidly gaining wide recognition from customers in Europe, America, Southeast Asia, the Middle East, Africa and other regions with more than 20 years of industry experience, hundreds of successful engineering cases, and continuous technological innovation.

We not only manufacture equipment, but also provide complete solutions centered on customer processes. You are welcome to contact us at any time to obtain equipment drawings, quotation plans, technical parameter tables and export certification information, and take the first step towards efficient production.