Fermentation tanks, or more commonly fermenters, are key components in beer brewing.Fermenters are specialized tanks designed to precisely control temperature and maintain the optimal conditions for fermentation, which occurs once the wort has been transferred from the brewhouse to the fermenter; a conical-bottom design is highly recommended for fermenters allowing for easier yeast harvesting.
•Material Inner (AISI304)thickness: 3.0mm; Outer(AISI304)thickness:2.0mm
•External-Jacket(AISI304) thickness: 1.5mm;
•Oval head cone bottom, thickness: 3.0mm.
•Inner Surface: Mirror polishing
•Inner surface treatment: welds grinded to Ra 0.6μm (attached 360 degree Omni cleaning ball).
•Vessel Pressure: 1.5 bar / 3.0 bar
•Insulation: Polyurethane-thickness100 mm.
•Equipment with : cone 60°resist compression design
•Heat exchange area：5.1㎡
•Cooling jacket,two cooling zone
•Hops adding hole
Fermentation is the process by which yeast converts the glucose in the wort to ethyl alcohol and carbon dioxide gas -- giving the beer both its alcohol content and its carbonation. To begin the fermentation process, the cooled wort is transferred into a fermentation vessel to which the yeast has already been added. Since fermentation produces a substantial amount of heat, the tanks must be cooled constantly to maintain the proper temperature.
Since fermentation takes at least two weeks, the capacity of the brewery is limited by how many tanks they have.
When the wort is first added to the yeast, the specific gravity of the mixture is measured. Later, the specific gravity may be measured again to determine how much alcohol is in the beer, and to know when to stop the fermentation.
When fermentation is nearly complete, most of the yeast will settle to the bottom of the fermenter. The bottom of the fermenter is cone shaped, which makes it easy to capture and remove the yeast, which is saved and used in the next batch of beer. The yeast can be reused a number of times before it needs to be replaced. It is replaced when it has mutated and produces a different taste.
While fermentation is still happening, and when the specific gravity has reached a predetermined level, the carbon dioxide vent tube is capped. Now the vessel is sealed; so as fermentation continues, pressure builds as CO2 continues to be produced. This is how the beer gets most of its carbonation, and the rest will be added manually later in the process. From this point on, the beer will remain under pressure (except for a short time during bottling).
When fermentation has finished, the beer is cooled to about 32 F (0 C). This helps the remaining yeast settle to the bottom of the fermenter, along with other undesirable proteins that come out of solution at this lower temperature.
Now that most of the solids have settled to the bottom, the beer is slowly pumped from the fermenter and filtered to remove any remaining solids. From the filter, the beer goes into another tank, called a bright beer tank. This is its last stop before bottling or kegging. Here, the level of carbon dioxide is adjusted by bubbling a little extra CO2 into the beer through a porous stone.
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