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Mashing or steeping, which is the first step of brewing process, occurs in this vessel.By soaking the milled grains in heated water, sugar extraction (along with color and flavor extraction) as the main purpose of this activity is processed when enzymes (from the malt) break down the starch into maltose to produce wort. The key mechanical device of this process is agitator. We build mash tun with both mashing styles of infusion and decoction.
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Beer brewing progress
| Mashing system |
The whole beer mashing process contains mashing,lautering,boiling,whirlpool
1.Mashing
Mashing or steeping, which is the first step of brewing process, occurs in this vessel.By soaking the milled grains in heated water, sugar extraction (along with color and flavor extraction) as the main purpose of this activity is processed when enzymes (from the malt) break down the starch into maltose to produce wort. The key mechanical device of this process is agitator. We build mash tun with both mashing styles of infusion and decoction.
Major of listed features provided below:
Water inlet
Hopper and grist hydrator
Steam jackets
Mirror image polishing available by purchaser’s request
US made top mounted VFD controlled mixing agitator
Multiple wort drains
Insulated and jacketed at the base and side of vessel
Interior welds and polished
Sanitary SS CIP 360-degree rotary spray ball
Top many with tempered sight glass
RTD port with tubing (thermowell)
4 heavy duty legs with adjustable leveling footpaths
Interior LED lights
Customizations are available on followings:
– Dimensions of vessels and size and location of ports
– Designing and manufacturing for other applications (wineries, distilleries)
– Brewhouse piping
– Orientation of brewhouse vessels
2.Lauter
The most important provision of this vessel’s functionality is rotating rake (for cutting the grain bed for faster flow). During the undiluted stage, with support of false bottom, malty liquid is separated from spent grains. Sparge ring (with hot water) will rinse off the remaining sugars in grains to increase the fermentability level of sugar in the wort.
Can build lauter tun as a dedicated vessel or combined with any other vessels based on customer’s needs.
Major of listed features provided below:
Steam Jackets
Detachable sparge ring
Side man way for spent grain removal process
Vorlouf
Mirror image polishing available by purchaser’s request
Crossbar support system for false bottom
Heavy duty removal false bottom
Grain plow
Us made top mounted VFD controlled gearbox for rakes-with adjustability of up/down position on horizontal bar
Multiple wort drains
Insulated and jacketed at the base and side of the vessel
Interior welds and polished
Sanitary SS CIP 360-degree rotary spray ball
Top manway with tempered sight glass
Side wort drain
RTD port with tubing (thermowell)
4 heavy duty legs with adjustable leveling footpaths
Interior LED lights
Customizations are available on followings:
– Dimensions of vessels and size and location of ports
– Designing and manufacturing for other applications (wineries, distilleries)
– Brewhouse piping
– Orientation of brewhouse vessels
3.Boiling
Process of wort boiling , and flavor addition are managed in this vessel. This is the process where the most of chemical and technical reactions (wort sterilization, bitterness/aroma flavor, enzymatic process suspension, proteins concentration) that in brewing session occur. Best Buy Brewing Equipment designs and manufactures boil kettle with different method for heating elements: direct fired (with and without calandria), steam (with steam jackets), and electric system (with immersion heaters).
Can build boil kettle as a dedicated vessel or combined with any other vessels based on customer’s needs.
Major of listed features provided below:
Insulated and jacketed at the base and side of vessel
Immersion heater ports (on electric system)
Vent
Firebox and forced air burner port (on direct fired system)
Steam jackets (on steam system)
Mirror image polishing available by purchaser’s request
Interior welds and polished
Sanitary SS CIP 360-degree rotary spray ball
Top manway with tempered sight glass
Thermowell
4 stainless heavy-duty stainless-steel legs with leveling footpads
Interior LED lights
RTD port with tubing (thermowell)
Customizations are available on followings:
– Dimensions of vessels and size and location of ports
– Designing and manufacturing for other applications (wineries, distilleries)
– Brewhouse piping
– Orientation of brewhouse vessels
4.Whirlpool
During the whirlpool session, the flavored wort (which is transferred from boil kettle) are separated from thicker partials (trub) which will be flashed out through dump port while the wort will be out through wort port. This separationcourse will allow the wort to be clearer and hoppier.
Can build whirlpool as a dedicated vessel or combined with any other vessels based on customer’s needs.
Major of listed features provided below:
Insulated and jacketed at the base and side of vessel
Interior welds and polished
Sanitary SS CIP 360-degree rotary spray ball
Top manway with tempered sight glass
Mirror image polishing available by purchaser’s request
Tangential whirlpool port
Wort outlet
Trub outlet
Trub dam
Thermowell
4 stainless heavy-duty stainless-steel legs with leveling footpads
Interior LED lights
RTD port with tubing (thermowell)
Customizations are available on followings:
– Dimensions of vessels and size and location of ports
– Designing and manufacturing for other applications (wineries, distilleries)
– Brewhouse piping
– Orientation of brewhouse vessels
More Pictures
| Fermentation tank |
A bottom conical cellar tank (not conical cellar tank can also apply with different application) that processes the adding yeastand sugar-to-alcohol/CO2 conversion. We design the cone of fermenter with a correct angle to ease the yeast flushing process while considering the precise diameter leading to height of the cone. Our fermenter’s designs will correspond to both beer styles: Lagers with low fermentation temperatures, longer aging, yeast strain, and crispy flavors while ales with higher fermentation temperatures, shorter aging, and fruity flavors.
Major of listed features provided below:
Interior Shell with 2B polishing
Exterior Shel with #4 polishing
Mirror image polishing available by purchaser’s request
Glycol jackets with inlets and outlets on both cone and cylinder
Insulation on both cone and cylinder
CIP and blow-off arm (combined or separate by purchaser’s choice)
Tri-Clamp lid caps with gaskets for all ports and fittings
Dry hopping port with tri-clamp blocker
Pressure Relieve Valve
Pressure Gauge
Rotatable Racking Arm
Sampling Valve
Analog Thermometer
Dump port
3 butterfly valves
Side manway with shadow less door
4 stainless heavy-duty stainless-steel legs with leveling footpads
Full assembly of carbonation stone
RTD port with tubing (thermowell)
Customizations are available on followings:
– Dimensions of vessels and size and location of ports
– Designing and manufacturing for other applications (wineries, distilleries, meaderies, and cideries)
– Designing and manufacturing Unitanks
More pictures
Our equipment shows in customer's brewery
FAQ
1.Electric power:It can be customized according to customer’s local condition.Such as 220V,230V,380V,430V; 50HZ or 60HZ;3 phases or single phase.
2.Price:Every customer has different requirement,so we need to confirm your requirement first,then give you price.Such as some customer require steam heating,some customer require electric heating;Some customer require 2 vessels brewhouse and some customer require 3 vessels brewhouse;Some customer require top manhole for fermentation tank and some customer require side manhole.So even both 1000L equipment,there price are different.So we need to confirm your detailed requirement first.
3.How to see if your company is trust?
We have sold many equipment to EURO.We can give you our customer’s contact information,you can listen to their advice or visit their brewery.
4.How should we do if we don’t know how to brew beer and install equipment?
We will dispatch engineer to install equipment and teach you how to brew beer freely.
